Modification of Kamaz-65111 chassis for emergency service

The following work has been done:
1. the cabin was modified to restyling (from a regular Euro-2 cabin - they made a restyled one, including dashboard)
2. installed isothermal van, painted in the color of the emergency service
3. sleeping bag installed
4. installed flashing beacons
5. a heater is installed in the van
6. additional installed exhaust system from a van, for installing an internal combustion engine inside a van
7. tool boxes installed

Conversion of Kamaz Euro-4 to Euro-3

We produce conversion of Euro-4 standard to Euro-3, which allows the consumer to receive a number of advantages, such as: unpretentiousness to fuel, tougher operation of the car, services anywhere in Russia, ease of maintenance, affordable domestic components...

Work performed:

• flywheel housing modification
• installation transition plate
• cylinder head modification
• alteration of the intake manifold right
• modification of the left intake manifold
• alteration of the connecting pipe
• converting the pedals on a truck crane from electronic to mechanical (if it is a truck crane)
• tube replacement high pressure
• tube replacement low pressure
• modification of the unit drive
• replacing BOSCH injection pump with YAZDA injection pump
• replacing injectors
• electrical replacement for Euro 3

Modification of the Kamaz-65221 truck tractor

Work performed:

1. Repainting the cabin white
2. Installing the middle seat
3. Installation of frequency converter
4. Installation of a tape heater
5. Installation of heating of the windshield wiper parking area
6. Installation of the tool box
7. Installation fuel tank(500 l.)
8. Installation of upper exhaust with spark arrestor
9. Installation of heated seats
10.Installation of independent air heater cabins Planar 4D-24
11.Installing the sun visor

Modification of the Kamaz-4308 chassis with air suspension

A lightweight onboard platform has been installed, a curtain structure in the upper part of the van, a cantilever tail lift, as well as a height-adjustable suspension with a remote control panel.

Modification of an onboard KamAZ-4308 with air suspension, installation of swing gates (together with an awning)

Modification of onboard KamAZ-4308 with air suspension, the rear part of the side was redesigned for swing gates together with an awning (see photo)

Lengthening and strengthening the Kamaz-65117 chassis frame (increasing the center distance from 4,900 to 5,300 mm.)

Installation of PTO (power take-off)

Installing a speed limiting device

Install electronic system UOS speed limits, the main purpose of which is automatic limitation maximum speed movement of a vehicle equipped diesel engine with a mechanical drive of the injection pump and a pneumatic drive of the brakes, during operation in accordance with the requirements of Rule 89 of the UNECE and Directive 92/24 EEC.

Modifications:
UOS - 01 - limiting the maximum speed of the vehicle, limiting the speed at the driver's command, automatic setting electronic unit to the tachograph speed signal
UOS - 02 - limiting the maximum vehicle speed (speed signal with electronic speedometer), limiting the maximum speed when the maximum weight load is reached
UOS - 03 - limiting the maximum speed of the vehicle (speed signal from the electronic speedometer), blocking the activation of the range multiplier upon reaching a speed of 25 ... 30 km/h

Equipment of the Kamaz chassis cab with a sleeping place. We carry out structural modifications to the standard cabin, place sleeping place for rest of the driver and his replacement - the so-called sleeping bag. The modification is carried out in the rear part of the cabin, by moving the spare wheel located behind the cabin to another place, depending on the purpose of the vehicle and the type of cargo platform. The vehicle chassis can be equipped single bed or double.

Double cab installation

New universal cabin, lightweight type- made of a steel frame, lined with fiberglass panels on the outside and ABS plastic on the inside. The cabin is thermally and noise-insulated and equipped with a ventilation system. The main cabin and the additional cabin are made in a single space using an elastic gateway. Decorative fiberglass adaptive elements are fixed outside between the cabins. Various execution options are available.

We convert standard cabins into double cabins, this solution is used for emergency, repair services - for transporting a team to the place of work. As an option, a twin (double) cabin can be used to transport accompanying cargo and security. It is possible to use additional space to install any scientific, research equipment that requires special conditions transportation.

Flatbed KamAZ-43118 with double cab with Palfinger 15500 CMU

Truck frame extension, loading platform extension

We extend the frame of a truck for use when the length of the standard frame is not enough to install a hydraulic manipulator or other special equipment. The materials used are similar to the design of the main frame, thus the installed part of the frame becomes an extension basic design and perfectly withstands all design loads.

Standard frame and side platform 6 meters long...	On this car the main frame has been extended and onboard platform, which has a length of 7 meters...

Additional frame reinforcement

We modify and strengthen the frames trucks , frame reinforcement may be required when installing special units or units with a mass approaching the maximum load capacity on the chassis base car, or planned constant operation on severe off-road conditions, etc. Reinforcing the frame helps avoid deformation weak points frames in case of violation of vehicle operating conditions: systematic overload, non-compliance speed limits on bad roads, etc.

Increasing the center distance of the rear bogie

We increase the center distance of the rear bogie of a Kamaz truck, which allows you to increase the vehicle's carrying capacity with a standard permissible axle load...

Installation of lugs for evacuation of a stuck car

The lugs are designed for towing a loaded vehicle in difficult road conditions.

According to customer's requirement we will develop and install an onboard platform taking into account design features car. Onboard platforms can be manufactured for use with specific model hydraulic manipulator for installation of a tail lift. The height of the sides can be standard or the desired height according to customer requirements. It is possible to change the dimensions of a cargo platform already installed on a vehicle, extend the frame to fit a longer platform, manufacture extension sides, installing an awning on the side platforms, as well as covering the floor and sides with corrugated rubber.

Manufacturing of container platforms

We will manufacture and install a container platform on your vehicle...

Painting of the cabin, frame, superstructure, wheel rims, etc. in the customer’s corporate color

Modification of the Kamaz-53228 chassis, painting of the cab in the color of the emergency service, installation of a control unit, installation of an on-board platform

Painting the cab of a Kamaz-53504 truck tractor in the customer’s corporate color, installing a video recorder

Repainting of Klintsy truck crane on Kamaz-43118 chassis

Replaced electronic control to mechanical (instead of electronic pedal installed with cable drive)

Replaced the electronic control pedal on truck cranes with a mechanical one with cable control

Modification of the Kamaz-65111 chassis, modification of the cabin to restyling (from a regular Euro-2 cabin - they made a restyled one, including the dashboard) (see photo)...

Production of cylinder platforms, production and installation of cassettes for transportation of oxygen cylinders

We manufacture and install balloon platforms for the transportation of gas cylinders, which differ in installation methods, horizontal (cylinders are located in a horizontal position) and vertical (cylinders are located vertically) cylinder platforms. The gas carrier platform can be installed either directly on the chassis of a truck or inside the onboard cargo platform. The platform is made as a durable spatial metal container, with individual nests for each cylinder. The cylinders being in this design are closed with special locks.

Extension of sides (KAMAZ-6520, 65117, 65115, 53215)

We make extensions to the sides of Kamaz trucks - 6520, 65117, 65115, 53215

Manufacturing and installation of DZK-43118 on the rear overhang of the frame

Cabin lift pump installation

Installing cabin tilt pumps, the pump operates as part of hydraulic cylinders produced by NefAZ OJSC, as well as Gidrousilitel, Borisov. The pump can be installed on almost any Kamaz vehicle, has a compact size, is easy to operate, and does not require much effort during operation.

Specifications
No.	Name of parameters	Unit change	Values
1	Dimensions: Length Width Height	mm	121 135 151
2	Pump weight	kg	3,9
3	Feed volume per cycle	cm3	6,9
4	Pressure	kgf/cm2	215
5	Working fluid		Oil MGE-10A, OST38.01.281-82

Radiator protection

Installing Kamaz radiator protection, which allows you to protect the radiator from mechanical damage from stones, pieces of ice, trees and off-road conditions, has simple design and easy to dismantle...

We install and connect additional fuel tanks, semi-trailers when installed additional equipment, can be equipped with a system for pumping fuel into the tractor tank. The tank is installed on the car using brackets, on which it is secured with tape clamps with rubber gaskets.

Anti-corrosion treatment of the cabin, frame, dump truck

Conversion to single-pitch tires

Conversion of Kamaz trucks for operation with single-pitch tires. The car also has the ability to use both double-pitch tires for the wheels of the rear bogie and single-pitch tires, and the size is between the wheels of the front and rear axles, may be different. On such cars it is now possible to install different wheels depending on the time of year, weather and operating conditions of the car. If the car is operated on hard surfaces, then you can use a dual-pitch tire, which saves fuel. If the car will be used in harsh conditions off-road, then you can use a single-pitch tire, which allows you to increase cross-country ability.

The use of single-pitch tires allows:

• increase the vehicle's ground clearance by 60 mm;
• reduce the specific pressure on the ground, which significantly increases the vehicle's cross-country ability in off-road conditions;
• increase approach and departure angles, as a result, the vehicle’s ability to overcome various types of obstacles increases;

Installation of electro-pneumo-hydro connections and a tow bar (hook-loop or kingpin-loop) in a standard place or on the lower cross member

• installing a towing eye
• frame reinforcement (pencil case)
• installation of a tow bar (at a height of 850-900 mm) with lowering of the cross member, electrical outlet, pneumatic outlet (for single-circuit and dual circuit system)
• installation of PS325 sockets

Was	It became (after modification)

Installation of the fifth wheel, modifications to the fifth wheel and towing hitch.

Truck tractors are designed and produced by manufacturing plants for standard semi-trailers, and do not combine those in operation with a large number of semi-trailers and trailers of imported production in a number of characteristics and connecting dimensions. Our company will conduct conversion or installation of a fifth wheel coupling, allowing you to successfully operate imported tractors with domestic semi-trailers and domestic tractors with imported trailers of various designs.

Possible improvements:

• Installation of fifth wheel with subframe
• Installing a subframe under the fifth wheel
• Installing the lower hitch

In this article “Tuning KAMAZ” we have collected the best tuning in photos and videos from around the Internet. KAMAZ is perhaps the most famous Russian truck in the world. This car began mass production in 1976. Much time has passed since those times, and KAMAZ has been modernized more than once. The KAMAZ team also took part in the world-famous Paris-Dokar race, where it won prizes more than once, including first place. This machine is used in many areas of human activity, ranging from military to consumer. You can also see it on our website.

Tuning KAMAZ is not simple thing. Since this truck is designed to transport goods or people, everything depends on the modification of the KAMAZ. KAMAZ tuning can be either factory-installed or home-made, that is, done with your own hands. Tuning uses various cab optics that improve the aerodynamics of the truck. The car is also supplied additional light, including fog lights. The cabin, body, berth, engine, suspension and other units that can improve the appearance of the KAMAZ are subject to tuning. All these upgrades can be seen in the photos and videos in the article.

In the photo, KAMAZ tuning was carried out by plant specialists to participate in the Paris-Docard international races. The car has been modernized for driving in the harshest and most unfavorable conditions on our planet.

Tuning of this KAMAZ was done for experimental purposes. The vehicle is equipped with tracks, which is extremely convenient for the regions of the far north. Where snow lies most of the year. Such a KAMAZ can transport both cargo and people to hard-to-reach areas.

Video tuning Kamaz

In this video you can see interesting KAMAZ tuning options, both from the manufacturer and from a fan of these trucks. After viewing the article, be sure to leave your feedback for our users or subscribe to one of our channels to receive the latest news, photos and videos collected for you.

Many people are accustomed to seeing cars on public roads with a modified body and interior. But to see a KamAZ, the tuning of which was carried out at high level and tasteful, very rare. If you decide that the time has come to change the appearance of your truck, to improve it, then we recommend entrusting tuning to specialists. Although you can do it yourself, having the necessary skills and free time. Let's look at two options with which you can decorate our truck with your own hands.

Appearance

The most common and less expensive method is tuning the KamAZ cab. Most often, styling of all kinds of complexity is used for it, and the windows are also tinted. There are various moldings and plastic canopies on sale that are easy to install thanks to the adhesive surface. Using decorative elements, you can quickly and tastefully decorate the interior.

Most car enthusiasts modify steering wheel, embodying the most daring design solutions. An example would be the photo of a KamAZ truck posted in the article, the steering tuning of which is impressive.

The standard seat is easily replaced with a more comfortable one that has a cushion.

Optical elements can also be tuned, but require more attention. You can make interior lighting by choosing the color you like and even the projection of the logo. In addition to the instrument panel, install a tachometer. Cover the dashboard with leather, velor or plastic. Often a podium is made above the windshield into which the acoustics are mounted.

To “silence” and also insulate the cabin, it is enough to cover the bottom with insulation. When selecting a material, it is necessary to take into account its fire safety.

To increase the rigidity and level of safety of the cabin, it will be necessary to strengthen the metal profile of the doors. An upgrade like this could save your life in the event of a serious accident.

Chip tuning

If you, when tuning KamAZ, are not going to limit yourself to only external changes, and you want to correct the program installed in the engine control unit, then you should take care of purchasing additional modules that can cope with such tasks. With their help, you can achieve a significant increase in power (up to 25%) by increasing the boost pressure. This operation is carried out to reduce fuel consumption, which can be reduced to 5 liters per 100 km. Such manipulations are optional, but sometimes they are done when replacing various engine components (air blower, injectors, etc.).

Units and assemblies

The most difficult and serious thing for any car, including the KamAZ brand, is tuning of units and components. This is done exclusively by specialists who carry out complex calculations using modern equipment. After such changes, which significantly increase engine power, they must be replaced with reinforced ones:

• clutch;
• wheel drive;
• brakes;
• suspension elements.

Suspension

Truck drivers are keeping up with motorists driving lowered cars. Quite often, KamAZ trucks are equipped with shorter springs, which looks very unusual. In this case, it is necessary to study the suspension geometry, which will have to be changed in such a way as not to damage the bottom when driving onto an uneven road. Transmission tuning is popular in KamAZ trucks, in which the gear ratio changes.

In order to make improvements appearance components and assemblies of the car were of high quality, we recommend seeking help from specialists. It is best to have a sketch or photo of a KamAZ whose tuning you like. Service centers, specializing in tuning trucks vehicles, can be found in almost any big city.