Homemade cars with their own. How to assemble a cool car with your own hands or What is a Kit Car? What is in the box

Homemade cars, design drawings of a sports design car, such as a "buggy".

Vehicle Specifications:
engine layout - rear
suspension - independent for four wheels
dimensions
clearance - 300 (mm)
weight - 350 (kg)
engine size - 749 (cm³)
motor power - 24 (kW)
gearbox - VAZ-1113
transmission - VAZ-1113
clutch - VAZ-1113

DRAWINGS OF THREE VIEWS OF THE PRESENTED MODEL


Structural elements and units of the considered model:
frame
suspension
steering
bottom

FRAME
Welded, the parts will be made from a seamless steel pipe with a diameter of thirty millimeters and a wall thickness of two point seven millimeters. All pipe bends are made with a pipe bender. Small radii can be made by preheating the workpiece blowtorch.

The frame design includes the following elements:
security
power
mounting

SUSPENSION
each of the four wheels consists of two levers, upper and lower. The front wheels can be adjusted for camber and toe. We use shock absorbers and springs from Zhiguli and Oka, which we combine into one block.

FRONT SUSPENSION ARMS
UPPER

REAR SUSPENSION ARMS
UPPER

FRONT WHEEL

REAR WHEEL

MODIFIED KNUCKLE AND SWIVEL ARM

STEERING
We use the steering rack and levers from the VAZ-1113. The levers are slightly redesigned for the design of the car (slightly rotated and straightened).

BOTTOM
Made of galvanized iron sheet, the thickness of which is 1.2 (mm).
The hood, sides and roof will be made of duralumin sheet with a thickness of 1.2 (mm).

EXTENDED DRIVE SHAFT

ENGINE COMPARTMENT

This is not just some kind of car, but a legendary car with interesting history- Mercedes 300SL Gullwing. Below is a fascinating reading about how a copy of the legendary car was made from scratch, and not just a copy, but a car assembled from original parts. In progress creation of Mercedes 300SL "Gullwing" was used suspension from the Mercedes W202 and W107. Remembering that the best is the enemy of the good, we put adjustable shock absorbers. Special attention it is worth looking at the gearbox rear axle, usually it is with him that the most big problems, which is why customizers love solid bridges so much. On a Mercedes, this unit, along with the drives, is assembled on a subframe, which makes it much easier to work with it.



The stainless steel exhaust system complies with the Euro 3 standard, and fuel tank- a real work of art: so that the fuel does not splash, partitions and overflow pipes are installed in it. In one of the photos - the steering wheel lock




In the Gullwing project, it was decided to use the next generation of M104 engines with a volume of 3.2 liters and a power of 220 hp. paired with an automatic 5-speed transmission. The choice of engine was not accidental - it is more powerful, lighter and quieter. The gearbox is primitive, with a torque converter, many of these units are familiar from the Mercedes W124, W140, W129, W210. A hydraulic booster was also installed, all units are new, so there should be no problems.

We make a body.
Back in 1955, Daimler Benz produced 20 cars with an aluminum body and one with a composite body. We decided to try composite.


After the manufacture of the body and assembly of the chassis, the crossing of the body with the frame begins. The process is so painstaking and dreary that no photos and words will convey. Assembly and disassembly, adjustment - all this takes more than one day. Many details are finalized on the spot, and the body is attached to the frame through special dampers with bolts in 30 places. All body parts are installed and adjusted - doors, hood, trunk lid. There is a lot of trouble with glasses - they are mounted on rubber seals, and since all seals are original and designed for steel, you have to strictly observe the thickness of the frames of the openings. Each part is removed, adjusted by hand and only then installed in place.







Many parts for the most popular rare models are still produced in small batches in some workshops, which is actively used by all restorers. But what is there to hide, the factories themselves forge their rarities, especially Audi and Mercedes have succeeded in this.
In many museums there are candid copies. So recently, a lot of "Horkhov" has bred. This is especially interesting, given that all factory documentation was lost during the war. Dozens of workshops on the equipment of those years churn out fakes, passing them off as carefully restored products. The devil is in the details.
So we just bought and collected all the details that could decorate any rarity for 500 thousand euros. I assure you, every nut and bolt (I'm not talking about rubber bands) is correctly marked in 1955. Everything is original, even the seats.
The body has already been primed, and this is the most important point, because the composite is a special material in painting, because plasticizers and all sorts of other complex things are needed here. The secrets of the primer are kept and no one will ever tell you. But it looks nice.



In the meantime, the body is being painted, let's prepare the components for assembly. As I said - the devil is in the details, and there are more than 2 thousand of them in the car! Dashboard, she was looking for a very long time.
We also find devices and relays, of course, not everything turns out right away.
But with enviable patience and perseverance, you will have the opportunity to get a completely authentic instrument panel consisting of 80 (!) Parts.
The main thing is that it also works later: the devices are all expensive. Cheap is not good.

The body is covered in 6 layers of varnish, it is very beautiful and will not need to be pasted over with a chrome film. Yes, shagreen is a must, well, grain, so that it is small. Now they don’t paint like that anymore, they dilute everything with water, they have ecology, they protect nature. By the way, paint 744 (silver) is the most difficult to paint, any painter will tell you.




They finally married the chassis with the body.



Installed doors. It would seem that the matter is not tricky, but I want to tell you one story. The Mercedes 300SL "Gullwing" had many design flaws. One of them was the doors themselves: they were steel, heavy and hinged to the roof of the body, and were fixed by a spring enclosed between hollow steel tubes with hinges at the end. In the extreme upper position, the spring was compressed, and when the door was lowered, stretching with a roar, the door slammed shut. When opening, it was necessary to overcome the resistance of the spring, which simply pulled out the door along with the brackets (900 euros each). Experienced owners of "Gullwing" know that with inept use, this will inevitably lead to deformation of the roof, moreover, the brackets themselves simply break. The stem and spring assembly has become insanely scarce over time, and its cost has risen to astronomical heights. Each owner of such a rarity repairs these units once a season. We decided to go the other way and install gas shock absorbers. It would seem that something easier, but it was not there. I had to develop the whole assembly, it took 4 months of hard work. Fortunately, there was a workshop that brought ideas and drawings to life. With full external authenticity, the doors today open like the rear fifth door of German SUV. The knot turned out to be so successful that it immediately became the object of desire for all owners of rarities, I think that soon all "gullwings" will have doors that open very effectively and smoothly, without knocking. Now this process has really become similar to the flapping of a gull's wing - gracefully and smoothly. This is just one, and the simplest example of the tasks that had to be solved when building this car.
By the way, the door lock mechanism has also undergone changes. Despite the cost of 1500 euros, it stuck very often and did not fix the door, but that's another story.

At the very beginning of the project, it seemed that interior trim was the smallest problem, since at every step there were workshops for altering interiors, so what, and now any master can handle leather. The business is to sheathe a bunch of details with leather, but as it turned out, this is a HUGE PROBLEM! After four attempts to create interior details in tuning studios, I realized that everything is much more complicated. Created products by no means wanted to look like the original. Everything looked like a cheap fake: the leather was bristling, traces of heat treatment were visible, the texture did not match, and no one could pick up the material. In short, I began to delve into the subtleties and found out that modern masters are completely unable to work with felt, wool and other materials used at that time. They stupidly warmed and stretched the skin, used foam rubber wherever they could, actively worked with an iron, in short, mercilessly destroyed materials, depriving them of their naturalness and nobility. I'm not talking about durability either. After suffering for half a year, we came to the conclusion that only restorers are capable of such work. They have special foam rubber and felt. In general, they found a company, guys - wolves, uncles, under 60 years old, who have been restoring only Mercedes for 40 years. What they showed us and told us is just a novel about the skin, and they guard their secrets in much the same way as the secret of making paper for the dollar. Interior details for my baby were made for 4 months. The skin is just alive.
I will also add that the skin that manufacturers offer today is chemical bullshit with impregnations. It is not for nothing that all the owners of Mercedes and BMWs go nuts after a year of operation - the interiors look like those of old redvans: stale, the skin stretches, peels off. As I said earlier, the devil is in the details.
I'm not talking about vinyl, widely used by the Japanese, and by all manufacturers in principle. Now in Mercedes there is not enough leather even for a jacket, one bullshit, that's why options appear - "designo", "individual", "exclusive". Leading manufacturers will offer you real leather for at least 10-15 thousand dollars, but what they sew for you for 50 thousand rubles cannot even be called leather.

Wheels are one of the important parts of a car. So for our handsome man there were two types of wheels. The first were placed on the civilian version.
The latter were offered as an option. They came from sports - real ones, with a central nut. Of course, it's nice to have chrome wheels, but the price of 5 thousand euros per wheel is somewhat annoying.
How then to hit a nut with a hammer, knowing that it is gold? original disc for the classics is also not cheap - 3 thousand euros. So I think, I really want to save 8 thousand euros.
One of the main factors in the operation of the engine is the removal of exhaust gases (combustion products). I do not want to recall the laws of thermodynamics here, I will only say that for the last 150 years the exhaust pipe has been a symbol of progress. Remember locomotive pipes, steamboats, blast furnaces. Remembering my love for details, I want to assure you that it was the pipe that was given the closest attention. This is a masterpiece of engineering.
The exhaust system is made of stainless steel, which no manufacturer can afford, and is a complex system of thick-walled and thin-walled pipes mounted one into another, which, with the complete authenticity of the appearance of the pipe, solved the problem of "gulving" - noise and heating of the passenger compartment. Well, the main thing is the sound of the exhaust, it's just a song. The problem was solved with the help of resonators installed inside the system. If you want to understand what kind of car you have - look at the exhaust pipe! Don't pay attention to the date on the photo, just bought a decent fotik. They snapped it off, but they didn’t understand the instructions, it turned out to be the wrong date. We have made many changes to the design, we try to do everything as authentically as possible. A very clever hand.
With a tank, a separate song, they made their own from stainless steel, slightly changing the location of the neck, but this is a separate story.




There is a good saying - it is better to see once than to read about it a hundred times. My favorite expression, which I have repeated more than once, is THE DEVIL IS IN THE DETAILS. These are the details I will show you. There is no point in writing for a long time, you will understand everything yourself. Braided harnesses and wiring, well, I think you just haven’t seen this yet, a two-tone horn, in short, just look, all this is called TECHNOLOGIES.


The main task facing the implementation of this project was to create complete authenticity of all interior details. It would seem that it could be easier than copying an existing sample, but as they say, everything is not so simple, and much more difficult than even restoring. So, we had to get all analog devices working, and work correctly with electronic blocks modern units; put in a cramped little car a bunch additional equipment such as air conditioning, hydraulic booster, brake booster. All this should work from standard toggle switches and switches. The dampers of the stove used to have mechanical drives, as on the Volga GAZ-21, so the stove had to be thoroughly redone. But the biggest problem was the manufacture of the gear selector.
The whole difficulty was that the car was originally built for sports, it was small and very low, even the engine had to be placed at an inclination of 30 degrees so as not to break the silhouette of the car. The box was located in the tunnel and had a direct articulated drive.
There was no more than 2 cm of free space between the box and the box itself. I have already said that the car itself was cramped and very noisy, and this problem had to be solved. Since a standard engine-box pair was taken, the task became even more difficult, because the automatic box is much larger in size and has a completely different control principle.

After much torment, a hinge and a linkage system were designed, which made it possible to completely imitate this assembly, which is easy to verify by looking at the original.
Well, the most interesting: if you carefully study the photos, you will see that the seats are much lower than the original, this is also a trick. The fact is that the car was so cramped that a person with a height of 180 cm rested his head on the roof and was forced to sit hunched over at the steering wheel, but I like to drive with straight arms, so I had to change the angle of the steering column to ensure comfort and not disrupt the overall look. How this was achieved is a novel, from the manufacture of the unique sled to the alteration of the floor and seats.

I'm not the first to decide to recreate the legendary car. Back in the late 70s, similar attempts were made in America, with Tony Ostermeier, a former mechanical engineer from Gardena, the furthest advanced. He managed to build about 15 cars in 10 years using units from Mercedes of those years. Today, these machines are themselves rarities. I saw them, of course, they are not as high quality products as we would like, but this is the best thing that has been done. In the 90s, there were attempts by the American company Speedster, using the Tony matrix, to implant it on the components of the Chevrolet Corvette C3. Only 2 cars were made. One of them is now in Ukraine, and the other in Moscow. The cars were sold for $150,000.
Actually, that's all. True, there were attempts to put a shell on the SL and many more high-profile statements, but all this is zilch, people ran ahead of the locomotive, as with our yo-mobile: there is nothing yet, but 40 thousand applications have already been submitted. By the way, working with a composite is very difficult. Only its high-quality painting costs about 10 thousand euros. Well, and most importantly: forging and copying are two BIG differences.
They say that everything in the car should be perfect, both the engine and the trunk. On the first car, they decided to use gas shock absorbers to open and fix the trunk lid. We redesigned the filler neck a little, sensibly considering that if it was hermetically sealed to the trunk lid, this would reduce the risk of the smell of gasoline spreading inside the cabin in case of spillage.
I didn't like the idea. On this car, they made it closer to the original, changing only the shape of the filler neck (the steel funnel around the cap should prevent fuel from spilling onto the Carpet). Of course, it could not have done without a collective farm: they built a leather casing around the filler neck. It seems to look nice, and they abandoned the shock absorbers, putting the native mechanism (stick) for fixing the trunk lid. It was possible, of course, to get confused with the springs, as on modern machines, but I think it will kill the very spirit of the machine. The open trunk looks great.
And yes, the back looks great. Considering that today everyone already uses tubeless tires, we decided to free up space by placing a stowaway in the trunk instead of a standard wheel. Now at least there is a place to throw a string bag.
Actually, the case is inexorably moving towards its logical conclusion. Of course, it's nice that everything ends so quickly, all that's left is to rub it with a little paint and stick on the wheels.


The wheels are temporary so as not to spoil the original.





That's basically it!

Some motorists are categorically not satisfied with cars manufactured official manufacturers. And then they decide to create home-made cars that will fully satisfy all the individual wishes of the owner. And today we will talk about the 10 most unusual of these vehicles.

Black Raven - homemade SUV from Kazakhstan

The black raven is an ideal car for the Kazakh steppe. It is fast, powerful and undemanding to use. This unusual SUV was made from scratch by an enthusiast from the city of Karaganda.

Black Raven has a 5-liter engine with a capacity of 170 Horse power, thanks to which the car can accelerate to a speed of 90 kilometers per hour when driving over rough terrain and off-road.

angkor 333- homemade electric car from Cambodia

Angkor 333 is the first all-electric vehicle built in the Kingdom of Cambodia. It's amazing that this machine is not the result of the development of the auto industry in the country, but a private project of one person - a modest mechanic from Phnom Penh.

The author of the Angkor 333 dreams that in the future he will open his own factory for mass production of both electric and gasoline versions of this car.

Homemade Batmobile from Shanghai

Batman fans all over the world are dreaming of the Batmobile, a superhero car with an amazing design and a wide variety of features that are not available in ordinary production cars.

And engineer Li Weilei from Shanghai decided with my own hands realize this dream. He created a real Batmobile, as if descended from the screens of cinemas. At the same time, the Chinese spent less than 10 thousand dollars on the construction of this machine.
The Shanghai Batmobile certainly doesn't have ten different types weapons and does not drive at a speed of 500 kilometers per hour, but in appearance he exactly repeats the Batman car shown in the latest films about this hero.

Homemade car for racing Formula 1

A real Formula 1 car costs a lot of money - more than a million dollars. So there are no such cars in private ownership. At least their official versions. But craftsmen from all over the world create copies of racing cars with their own hands.

One such enthusiast is Bosnian engineer Miso Kuzmanović, who spent 25,000 euros to create a Formula 1 street car. The result is an incredibly beautiful car with 150 horsepower that can reach speeds of 250 kilometers per hour.
Driving around in this red car through the streets of his city, Kuzmanovic earned the nickname "Bosnian Schumacher".

Old Guo - homemade car for $500

Chinese farmer Old Guo has been fond of mechanics since childhood, but has worked as a farmer all his life. However, after the fiftieth anniversary, he decided to follow his dream and began to develop a car of his own production, which was named after the inventor - Old Guo.

Old Guo is a compact copy of Lamborghini, designed for a children's audience. But this is not a toy car, but real car With electric motor, which can travel up to 60 kilometers on a single battery charge.
At the same time, the cost of one copy of Old Guo is 5,000 yuan (slightly less than 500 US dollars).

Bizon - homemade SUV from Kiev

A resident of Kiev, Alexander Chupilin, together with his son, assembled their own SUV from spare parts from other cars, as well as original parts, which they called Bizon. Ukrainian enthusiasts have released huge car with a 4-liter engine with 137 horsepower

Bizon can accelerate to a speed of 120 kilometers per hour. Combined fuel consumption of this car is 15 liters per 100 km. The interior of the SUV has three rows of seats that can accommodate nine people.
Also interesting is the roof of the Bizon car, which has a built-in tent for spending the night in the field.

Super Awesome Micro Project - a homemade pneumatic car from LEGO

The LEGO constructor is such a versatile material that even a completely working car can be constructed from it. At least two enthusiasts from Australia and Romania succeeded in this, establishing an initiative called the Super Awesome Micro Project.

Within its framework, they built a car from LEGO constructor, which can move thanks to a 256-piston pneumatic engine, while accelerating to a speed of 28 kilometers per hour.
The cost of creating this car was just over 1 thousand dollars, of which most of the money went to the purchase of more than half a million LEGO parts.

Homemade hydrogen student car

Each year, Shell organizes special races for alternative fuel vehicles. And in 2012, this competition was won by a car created by a group of students from Aston University in Birmingham.
The students built a car out of plywood and cardboard that is powered by a hydrogen engine that produces water vapor instead of exhaust gases.

Homemade Rolls Royce Phantom from Kazakhstan

A separate direction in the creation of homemade cars is the construction of cheap copies of expensive and well-known cars. For example, 24-year-old Kazakh engineer Ruslan Mukanov built a visual copy of the legendary Rolls Royce Phantom limousine.

While prices for a real Rolls Royce Phantom start at half a million euros, Mukanov managed to build himself a car for just three thousand. At the same time, his car is visually almost indistinguishable from the original car.
True, this car looks very unusual on the streets of the provincial Kazakh Shakhtinsk.

Upside Down Camaro - car upside down

Most of the creators of homemade cars are driven by the desire to improve the visual and technical component of mass-produced cars. American racing driver and engineer SpeedyCop started from opposite principles. He wanted to worsen appearance his car, turning it into something unimaginably funny. This is how the car called the Upside Down Camaro was born.

Upside Down Camaro is chevrolet camaro 1999 with body turned upside down. The car was created for the parody race 24 Hours of LeMons (24 Hours of LeMons), in which only cars worth no more than 500 US dollars can take part.

This is not some kind of tuning for you, spreading out of boredom in a "decaying bourgeois society." Just think - attach a “lip” to the bumper, repaint the hood or hang an artsy wing on the trunk! Is it weak to build an entire machine from scratch? More than one thousand Soviet citizens could, instead of answering this question, present a car made with their own hands - personally or in a team with friends. The most active of them, under the patronage of state bodies, regularly gathered for grandiose all-Union runs, promoting technical creativity among the masses and raising the level of automotive culture. And the masses reciprocated: in each "transit" city, such mobile auto festivals gathered tens of thousands of spectators - entire stadiums filled to capacity with central squares and avenues. Yes, to some extent it replaced us, then, the current annual auto shows and auto exhibitions. However, this was something more than the philistine interest of the consumer, who comes with a prepared wallet to the pavilions of fashionable motor shows shining with spotlights.

Who and why?

But in addition to hundreds of public "home-made" people, along with their creations rightly favored by the attention of DOSAAF, central television and popular science magazines, there were a lot more craftsmen who built a car exclusively for themselves. Not wanting to waste their paid vacation on high-profile all-Union events, they quietly and modestly exploited their once created exclusive for personal needs. And in almost every city of the Union one could meet at least one, or even several cars, which have no analogues anywhere in the world.

Used photos from the archive of Sergei Iones

Who were they - these people, the owners of an absolute automobile exclusivity? After all, not sheikhs from the Emirates, not princes, and not even the heirs of overseas millionaire grandmothers ... To make yourself a car, in the conditions of the USSR, it was enough to have self-confidence and be a technically savvy person. Citizens with such qualities then abounded. Why didn't they buy a ready-made production car for themselves? Not at all because it was expensive - the construction of a home-made product cost no less than at least a used Moskvich. There are several reasons: the limited type of production cars, the desire to stand out among comrades, and most importantly, the itch of creativity and the desire to express oneself in working with technology. But the feat of Soviet do-it-yourselfers is different: as a rule, embarking on the path of the Samavto movement, they doomed themselves to many years of hard work in their free time. That is - without days off, vacations, gatherings for dominoes or beer. The USSR record for the speed of building a car is 8 months (resident of the Armenian SSR Lev Sahakyan), and the average figure is perhaps 3-4 years, since many have been working on the “topic” for ten to fifteen years.

How did they do it?

Not all, but still the majority of amateur designers had a detailed project, which they more or less strictly adhered to throughout the work. Many nodes and technical solutions were finalized "on the go", and more often - "in place". Despite the approving attitude of the party and the government towards self-made people, the state did not allow anarchy in the field of transport. Were officially legalized Technical requirements for custom-made cars. They limited, for example, the volume of the engine and the dimensions of the homemade product, prescribed the use of the most important systems(brakes, steering, lighting) factory production. Over the years, the state's confidence in amateur designers has grown: over 25 years, the "Technical Requirements" have changed four times, and each time they become more liberal. If in the 1960s and 70s it was allowed to equip home-made cars only with motorcycle engines, then in the next edition of the “Technical Requirements” from 1980, the volume of the allowed motor increased to 1.2 liters - and this is the engine of the “eared” Zaporozhets (40 liters .s.) or the “first” Zhiguli model (58 hp)! And since 1987, it was possible to use power units of any size, provided that the specific power of the car was within 24-50 hp. per ton of gross weight.

Basement masterpieces

The main problem for many do-it-yourselfers was workplace- a workshop where the creator could create his brainchild for several years. Still, the vast majority of homemade automakers belonged to the number of citizens. And they, as a rule, lived in comfortable apartments and had no place for technical creativity. Therefore, they had to turn these apartments into workshops. Those few years that the work on the car lasted, the patient family huddled in the kitchen and one or two remaining rooms. There are cases when in high-rise buildings not only individual nodes and even bodies. The problem of lowering the finished product to the ground against the background of many years of work on the creation of a car looked trifling. So, some resorted to the help of ropes and the muscle strength of friends (like the Muscovite brothers Shcherbinin), others used a truck crane (like Henrikh Matevosyan from Yerevan), others used cables stretched under a slope from the balcony to the ground - they rolled the car along them, like on rails, putting bare rims instead of wheels. At the same time, such trifles as the need to dismantle balcony frames or disassemble the roof of the Khrushchev did not stop anyone. Against this background, do-it-yourselfers, who had at least some kind of basement or barn at their disposal, seemed lucky to their “colleagues”.

Technologies

It would seem, what is simpler - take, say, a "Zhiguli" chassis, "put" your body on top of it - and get a unique car. But it wasn't that interesting. Therefore, many authors have designed their own undercarriage. There are known cases of manufacturing and motors of their own design: in the era of scarcity, it was easier for some to make the engine themselves than to wait for the opportunity to buy it in a store. Moreover, in the 1980s, the plain-looking machine “Spring” designed by Vladimir Mironov, with an automatic transmission unprecedented in the USSR: a V-belt variator of its own production, became widely known! At that time, few people knew about similar units of DAF small cars in our country, and only drivers of LiAZ buses and government limousines had the happiness to drive a “machine”.

If the shortage of auto components and the aforementioned "Technical requirements" held back the fantasies of DIYers as designers and constructors, then from the point of view of technology, freedom of creativity was complete. Most often, the body was made of reinforced plastic - building fiberglass (or even ordinary burlap) impregnated with epoxy resin. Depending on the patience and aspirations of the author, the details were glued onto a blank (this is easier) made of wood, plaster or clay, or into a matrix (this is many times more difficult). Matrix technology besides best quality the surface of the parts made it possible to subsequently replicate the body in a small series, which in some cases was done. The supporting base of a fiberglass car was either the body itself (it turned out to be heavy), sometimes reinforced with load-bearing metal elements built into it (saving in weight), or a frame welded from water pipes. Some did not trust plastic, tapping out body parts from a steel sheet in the old fashioned way or welding them from small fragments-patterns. A progressive method was used by V. Mileiko from Mariupol: he “stamped” the convex roof for his “Melody” by shooting at a sheet of iron from two double-barreled shotguns…

Glasses had to be used from serial machines, although over time, craftsmen got used to cutting the standard frontal "triplexes" to the desired shape. The issue of the lack of metallic paint on sale was solved, as they said then, in an innovative way: by purchasing manicure varnish in the nearest haberdashery (by the way, not a cheap option).

Bureaucracy

In order to obtain a registration certificate and numbers, it was necessary to submit to the traffic police a document from the technical commission on the safety of the built vehicle. Usually such a conclusion was issued by a cell of the VDOAM - the All-Union Voluntary Society of Motorists. However, in the outback, the issue could be resolved in a simpler way - the creator of one of the unique cars said that he received the numbers immediately after a half-hour test drive of his offspring, conducted personally by the head of the traffic police. Apparently, in many cases, officials turned a blind eye to obvious violations of standards by designers: for example, some interesting cars are equipped with engines more powerful than officially allowed at the time of their birth. Another serious problem was paperwork: for each unit used in the car, as well as all parts and materials, it was necessary to provide a check or other document confirming the legality of the purchase. Meanwhile, in a country with a non-market economy, commodity relations between citizens often boiled down to an agreement “for a bottle” or in general “for friendship”. And many more parts and assemblies borrowed from mass-produced machines appeared in such papers as “decommissioned” - that is, they allegedly served their time on the transport of the state ATP, factory, collective farm.

Restyling of the exclusive

Naturally, many amateur designers did not stop there, and after registering the machine, they continued to improve it. Moreover, sometimes a new, more advanced car was built under the documents of an already built, long-registered car - fortunately, a photograph was not attached to the registration certificate. With durable stainless fiberglass bodies, some of the truly unique homemade cars we have the opportunity to see today. And what is doubly gratifying, often they are already stored in museum collections. One of the little-known cars of individual construction. Its metal body amazes with the laboriousness of manufacturing: all rounded surfaces are made up of dozens of pieces of sheet steel, carefully fitted according to patterns and then welded. In addition, the car has a self-made three-cylinder engine: its creator, Muscovite O. Kucherenko, did not wait for the engine of the permitted volume to go to the store.



KD ("Sport-900"): (1969)



The stylish compartment of the passenger formula "2 + 2" was created on the basis of the units of the "humped" ZAZ-965. The car is rear-engined, the fiberglass body is planted on a flat tubular frame, the curb weight is only 500 kg. Several like-minded people took part in the project, for each of which a fiberglass body was glued according to a single matrix. The construction of the machines took seven years. The total number of bodies is 5 or 6, the exact number of complete vehicles is at least four. Several of them have survived to this day.




GTSC (1969)



One of the most famous home-made cars of the Soviet period, the name of the brothers-authors is encrypted in its name: "Gran Turismo Shcherbinin". The engine from the GAZ-21 Volga accelerated the coupe to 150 km / h. Anatoly and Vladimir welded the frame of the car under construction in the courtyard of a high-rise building. Then they took her to an apartment on the seventh floor, where they gradually “dressed” her with body panels glued from fiberglass. After that, the finished body was lowered down again, and already in the yard it was completed power unit, suspension, cladding, interior. Having survived two "restyling", the car has survived to this day.

"Doe" (1972)





A typical car of individual construction, which had not previously been "shone" at parties of home-made people. Sedan with a two-door body (Tudor). It was built by a resident of the Luhansk (formerly Voroshilovgrad) region during the early Samavto period. Based on units and parts of serial cars; over time, it was modernized - a more powerful engine from the VAZ-2101 was installed. The body is fiberglass, with a harmonious, stylistically consistent design. The car was operated in Lisichansk until the mid-2000s, and has been kept on track to this day.

"Triton" (1985)



This unique transport is registered both in the traffic police and in the State Inspectorate for Small Vessels. The engine is from the Volga GAZ-21, the transmission is from the ZAZ-968 Zaporozhets. Unlike many other amphibians, Triton feels confident both on land and on water. Thanks to the excellent weight distribution along the axes (50:50), the car is distinguished by a smooth ride and stability on the highway. The mover on the water is a water cannon that allows you to move in shallow water, the mover on the ground is the wheels. In the planing mode on the water, they rise up along the sides with a cable winch. For long water trips, the wheels can be removed completely, for which the hydraulic brake lines are equipped with quick-acting "dry" connectors.



"Mercury" (1980)

We can say that this is a VAZ-2106 with a coupe body. In addition to the aggregate base of the "six", its steel bottom was also used, which serves as the basis for attaching suspension elements and a fiberglass body. Non-critical parts are made of burlap impregnated with “epoxy” resin, and fiberglass is used, in particular, for pasting the standard metal bottom of the VAZ-2106. Five copies were built: two in Tbilisi and three in Moscow. The first, "starter" copy was built in a Moscow basement. Several cars survived, one of them converted into an electric car.

"Centaur" (1984)

Nowadays it's hard to surprise someone new model car, but vehicle, made by hand, has always attracted attention and excitement. A person who makes a car with his own hands expects two scenarios. The first is admiration for the creation, and the second is the smile of others at the sight of the invention. If you figure it out, then there is nothing complicated in assembling a car with your own hand. From a self-taught engineer, you only need to know the design of the car and the basic properties of its parts.

Historical facts

The beginning of the construction of cars was preceded by some historical conditions. During the existence of the union, mass production of cars was carried out. They could not meet the individual needs of the consumer. That is why self-taught inventors began to look for ways out of this situation and did this by designing homemade cars.

In order to make one car with your own hands, three non-working ones were required, from which all the necessary spare parts were removed. If we take into account people living in remote villages, they most often improved various bodies, thereby increasing their capacity. Cars began to appear that had high cross-country ability and could even overcome water. In a word, all forces were thrown to simplify life.

A separate category of people attached great importance to the appearance of the car, and not just its technical properties. In addition to beautiful cars, sports cars were made that were not much inferior to factory copies. All these inventions not only surprised others, but also became full-fledged road users.

At times Soviet Union there were no specific restrictions on homemade vehicles. Prohibitions appeared in the 80s. They concerned only certain parameters and technical characteristics of the car. But most people could get around them by registering with the relevant authorities one vehicle under the guise of a completely different one.

What you need to assemble a car

To proceed directly to the assembly process itself, you need to think through everything in detail. You need to clearly understand how to make the future car, and what technical specifications he must have. First you need to determine for what purposes the car will be used, and then implement the idea. If you need a frank workhorse, then in order to make it yourself, you will need special materials and details. It is also important to make the body and frame of the car as resistant to stress as possible. When a car is made only for driving, the question is only in its appearance.

How to make a car with your own hands for a child, you can learn from the following video:

How to make drawings

You should not trust your head and imagination, it would be better and more correct to think about what exactly the car should be. Then transfer all available considerations to paper. Then it is possible to correct something and as a result, a drawn copy of the future car will appear. Sometimes, for complete certainty, two drawings are made. The first shows the appearance of the car, and the second is a more detailed image of the main parts in detail. Before drawing, you need to prepare everything necessary tools, that is, a pencil, eraser, drawing paper and a ruler.

Nowadays, there is no need to draw a picture for a long time with a regular pencil. To facilitate this task, there are special programs that have wide capabilities and with their help you can make any drawing.

Advice! If there are no engineering programs, then the usual Word test editor will help in this situation.

With a strong desire, you can make any car with your own hands. If there are no own considerations, then ready-made ideas and drawings can be borrowed. This is possible because most people involved in the creation of homemade cars do not hide their ideas, but, on the contrary, present them to the public.

kit-cars

In the vast countries of Europe and America, the so-called "kit-cars" have become widespread. So what is it? This is a certain number of different parts with which you can make a car with your own hands. Kit cars have become so popular that there are many variants of kit cars that allow you to fold any car model you want. The main difficulty is not in the assembly, but in the registration of the car obtained as a result of the assembly.

To fully work with a kit car, you must have a spacious garage. In addition, you need tool kits and knowledge. If you do not have certain skills, then the work will not give the desired result. If the work is done with the help of assistants, the assembly process will be faster and more fruitful.

This kit includes everything from small screws and instructions to large parts. For full-fledged work, there should not be serious difficulties. It should be noted that the instruction does not have a printed form, but is presented by a video master class, where everything is considered to the smallest detail.

It is very important to assemble the car correctly. This is necessary in order for the creation to meet all the standards and norms prescribed in the regulations of the traffic police. Since non-compliance with the points leads to problems with registering the vehicle with the relevant authorities.

Advice! If there is such an opportunity, then you can consult with experts in this field.

You can learn more about what kit cars are and how to make them in the following video:

Building a car with scrap materials

To make assembly as easy as possible homemade car, as a basis, you can take the base of any other car that is fully functioning. It is best to take the budget option, since it is never known which way the experiments will lead. If there are old worn parts, then they must be replaced with serviceable ones. If possible, you can make parts with your own hands on lathes, but this is if you have professional skills.

First of all, you need to start assembling the car with the body, instruments and necessary interior parts. Modern inventors use fiberglass for the body, but before there was no such material, and plywood and tin material were used.

Attention! Fiberglass is a fairly elastic material, which allows you to implement any idea, even the most unusual and original.

The availability of materials, spare parts and other components makes it possible to design a car that, in terms of external parameters and appearance, will not be inferior to car models of the world's leading automakers. This requires ingenuity, good imagination and certain knowledge.

DIY supercar:

Building a car from fiberglass

Start assembling a car from fiberglass should be from the moment of choosing a suitable chassis. After that, the selection of the necessary units is carried out. Then it’s worth moving on to the layout of the cabin and mounting the seats. Upon completion of this, the chassis is strengthened. The frame must be very reliable and strong, since all the main parts of the car will be mounted on it. The more accurate the dimensions of the space frame, the better the parts fit together.

For the manufacture of the body is best to use fiberglass. But first you need to make a base, that is, a frame. Styrofoam sheets can be attached to the surface of the frame, as closely as possible corresponding to the available drawings. Then, if necessary, holes are cut out, and, if necessary, the parameters are adjusted. After that, fiberglass is attached to the surface of the foam, which is puttied and cleaned from above. It is not necessary to use foam plastic, any other material with a high level of plasticity will come in handy. Such material can be a continuous sheet of sculptural plasticine.

It should be noted that fiberglass tends to deform during operation. The reason is high temperatures. To maintain the shape of the structure, it is necessary to strengthen the frame with pipes from the inside. All excess parts of the fiberglass must be removed, but this should be done after it is completely dry. If everything is done correctly and there are no other works regarding the design, you can proceed to the interior equipment and electronics fasteners.

If it is planned to re-design in the future, then a special matrix can be made. Thanks to her, the body manufacturing process will be faster and easier. The matrix is ​​applicable not only to make a vehicle with your own hands from scratch, but also to improve the condition of your own car. For the manufacture of paraffin is taken. To get a smooth surface, you need to cover it with paint on top. This will increase the convenience of fastening parts for a new car body.

Attention! With the help of the matrix, the entire body is made completely. But there is an exception - this is the hood and doors.

Conclusion

In order to implement the existing idea and make a car with your own hands, there are a number of suitable options. All sorts of working details will be useful here.

With your own hands you can do not only a car, but also larger and powerful truck. In some countries, craftsmen manage to earn decent money on this. They make cars to order. Cars with various original parts body.

How to make a Porsche with your own hands:

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