Production of bumpers from plastic to order. Production of aerodynamic body kits and car tuning. Disadvantages of carbon body kits

Undoubtedly, bumper tuning has always been and remains a hallmark unusual car. Never will a regular solution provide so many opportunities to express the individuality of the owner and create a truly fresh LOOK for the car body. Automotive market trends and technology are moving forward, and with them. Today, a wide selection of front bumpers on Porsche cars, Mercedes, BMW, Toyota, Lexus and many other brands have made the top tuning range the most attractive for the most demanding customers. Unusual and strict, low and high, with daytime running lights and air intake gills - the front bumpers have become the main activator in the direction external tuning cars and truly occupy an honorable first place in the ranking of our catalog.

Buy front tuning the bumper or the entire body kit is a matter of approach. Some novice tuners start with a replacement front bumper and gradually bring the car to perfection by combining elements and creating a unique image. This method distinguishes buyers with a vivid imagination and bold, non-standard solutions in terms of the appearance of a car. The latter, as a rule, prefer brands and are ready to rely on the opinion of professionals who have carefully created the image of a car body kit in a single concept and take into account the specifics of a particular design.

Shop Top Tuning is ready to offer you the maximum selection of front bumpers from the extensive catalog on our website. Select required vehicle and we hope you find the look you've been looking for!

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What do you think: what element of the car structure is most exposed to various hazards? Most likely you answered correctly - this is a bumper. Wrongly calculated the height of the curb? In the parking lot, did your car serve as an “obstacle” for a novice driver? "Caught" a deep hole hidden by water? Then you definitely need to order a new bumper. Making bumpers to order is our topic for today.


The bumper of a car is the most frequently repaired and replaced part. Original elements are not cheap, Chinese counterparts are a frank “money throw”, besides, they do not always match in size. Therefore, the car owner has only one way out - to order the manufacture of bumpers in the workshop. Of course, you can ride with small scratches and small chips, but sooner or later the bumper will still have to be changed.

Brief business analysis:
Business setup costs: 1 000 000-1 500 000
Relevant for cities with a population: from 400 000
Situation in the industry:the market is not saturated
The complexity of organizing a business: 3/5
Payback: 1.5-2 years

However, replacing the bumper is not always the cause of the damaged appearance. Often bumpers are ordered in tuning studios in order to update the look of the car. Creative body kits that can turn an old car into a luxury car are ordered very often, so the owners of such a business are provided with work for many years to come.

Starting a custom bumper business is no more difficult than, say, opening a mobile tire shop, or organizing a car interior upholstery. The scheme of work can be represented as follows:

Step 1: project development

Most custom bumpers are made strictly to individual design. First, the client voices his wishes for a new bumper, then the designer recreates his vision of the bumper, first on a piece of paper, then in special computer programs for working with 3D graphics. After that, the sketch is shown to the customer, and if approved, it is sent to work. If not, then the sketch of the future bumper is being finalized.

All templates are saved. They will come in handy as a filling for the portfolio of the workshop, other clients may also wish for the same constructive elements.

Step 2: designing the matrix for the bumper

We think you do not need to explain what the word "matrix" means. Its surface must exactly repeat the shape of the future product. The matrix itself can be made of a solid material - metal, technical plasticine, or a special composite. If the client wished to install a bumper with complex contours on his car, then the matrix for the manufacture of such a design is best made in pieces.

Step 3: making the bumper

In order to understand exactly how bumpers are made, whether front or rear, you first need to know what materials they can be made from. There are several options:

  • Steel. So-called "power bumpers" are made from it. Usually these can be found on almost any SUV. Moreover, a power bumper is not at all what is called a "kenguryatnik" - they are often confused. The manufacture of power bumpers and their installation is permitted by law, if an appropriate entry is made to the traffic police about changing the design of the car.
  • Fiberglass. You can make a fiberglass bumper with your own hands in your own garage, but it is better to entrust this matter to specialists.
  • Plastic. Plastic bumpers are the most common option that can be found on Russian roads.

Let's look at the manufacture of a bumper using fiberglass as an example, as the most easy way. Fiberglass is cut into certain pieces and placed inside the matrix in several layers. After that, various resins are added as a binder, which give the structure strength. After some time, the bumper can be removed from the matrix and sent to the next stage - painting.

Tip: in order for the workpiece to easily exit the matrix, Teflon polish is used.

Step 4: painting

Bumper painting is the final step. It is quite difficult to match the paint color to the car, so car owners often order bumpers of a completely different color. By the way, these cars look quite extravagant.

Who to hire

As the practice of other entrepreneurs shows, the bumper manufacturing business can be done by two people. No special knowledge, except for the skills of working with computer programs, is required for this, all the necessary information can be found on the Internet on your own, or you can get advice on our website.

The workshop can easily be accommodated in an ordinary garage, which every second car owner has, so there should be no problems with the area for production. By the way, you can find out what other business you can do with your own garage.

And finally, I would like to give to everyone who wants to try their hand at private business: do not stop achieving your goals at the first failure. It often happens that aspiring entrepreneurs give up, being just one step away from success. We hope this doesn't happen to you. Good luck!

A body kit for a car is a technology for the production of body kits to order.

Just as animals look like their owners, cars reflect inner world their owners. One of the ways to emphasize your individuality and highlight your car in the traffic flow is car tuning, that is, changing the technical characteristics or appearance of the car. A body kit for a car is an element of external tuning. A body kit made to order will make your car unique among millions of others in Moscow.

Body kits for a car can not only give it a brutal and strict, or a dynamic and sporty look but also to improve specifications. Tuning body kit reduces aerodynamic air resistance, facilitates handling at high speeds, improves maneuverability.
The body kit of the front bumper serves to streamline the front of the car and better grip on the roadway. Body kits thresholds and rear bumper eliminate air turbulence that impairs the stability of the car. The rear wing also prevents the car from taking off from the road. And the spoiler redistributes the oncoming air flow. Air ducts and air intakes direct airflow for cooling brake system and radiator. Cilia on the headlights, grille, extenders wheel arches, various overlays and moldings do not improve aerodynamic characteristics, but are tuning the car's exterior.

The production of body kits for cars is carried out from different materials, which have their own advantages and disadvantages. So, ABS plastic is distinguished by low cost and lightness, however, it has a narrow operating temperature range and is subject to the negative effects of ultraviolet radiation and chemicals. Polyurethane and carbon have a number of advantages over plastic, however, they are unreasonably expensive. A bespoke body kit for a fiberglass car is the best choice regarding the price and quality of this material. Wide temperature regime applications, plasticity, lightness and strength allow you to create from fiberglass - fiberglass impregnated with resin, auto-tuning masterpieces.
The production of custom body kits is a labor-intensive procedure, consisting of several stages.

First of all, you need to decide on the design of the future body kit. It can be both universal, suitable for similar model cars, and made individually according to your drawings and sketches. Then, a body kit tuning model for the car is molded from foam, sculptural plasticine or polyurethane. At this stage, it is possible to make changes and express wishes by the customer regarding the appearance of the body kit.

In the future, 3D technologies come into play. With the help of a 3D scanner, the coordinates of all points of the car are recorded, which is necessary for the most accurate fitting of parts. Also, by means of 3D scanning, the fasteners of the future body kit for the car are determined. Life-size models of parts are modeled using special engineering programs. Subsequently, the 3D model of the car and the computer model of the body kit are compared, and then the matrix is ​​designed.
The manufacture of the matrix itself is a complex and time-consuming process. The operator on the computer builds a model that must be reproduced with absolute accuracy. On modern machines with numerical control, 3D milling occurs with several cutters in different planes according to the coordinates specified by the operator. 3D milling on a CNC machine allows you to accurately and in sufficient quantities produce parts with complex geometry.

Then, according to this fiberglass matrix, body kit tuning parts for a car are made. Subsequently, a wax-based release agent is applied, polishing the surface and facilitating the removal of the part from the matrix in the future. From the inside, the matrix is ​​covered with a special protective and decorative gelcoat composition, which smoothes the relief and prevents the surface of the part from “bubbling”.

The process of manufacturing a part from fiberglass consists of alternately applying fiberglass reinforcing material and special resins to the matrix. Layers should be laid and compacted at the intervals necessary for the resin to cure.
After the part takes on its original shape, it is carefully removed from the die. The final stage is coming. The part is carefully puttied, finally sanded and painted.
This is just one of the ways to make a body kit for a car. The method of spraying, contact molding, pressing, infusion can also be used in the manufacture of custom body kit tuning.

High-quality car tuning gives it a certain character and style. And the unique custom-made aerodynamic body kit for the car will set you apart from millions of drivers of identical stock cars in such a huge metropolis as Moscow and will attract the admiring glances of passers-by and neighbors downstream.
All the characteristics of this type of car tuning appear only on high speeds. Installing such a part as an aerodynamic body kit for a car by a non-specialist can lead to a disastrous result. For example, a poorly screwed spoiler that flew off at the time of the race on the highway can cause not only regret about "thrown away" money. Therefore, our specialists will not only produce for you an original custom-made or universal body kit, but also install it.

Body kit for a car to order, prices from:

Acoustic podium in the door 15.000
Bumper 50.000
Hood 50.000
Subwoofer box and stealth 10.000
Whole body 600.000
Cover for headlights (cilia) 4.000
bumper pads 30.000
Hood lining 10.000
thresholds 25.000
Wheel arch extensions 35.000
Radiator grille 20.000
Spoiler 20.000
Tweeter (tweeter) 4.000
false roof 400.000

*when using spare parts and Supplies of the customer and the performance of single works with a volume of less than one standard hour, the “minimum order for work” rule applies.

Prices for other types of work are calculated according to the standards recommended by the "MITCHELL" catalog.

Prices are indicated in rubles.

Attention!

Cars manufactured before 1997, inclusive, are serviced only after a pre-agreed prepayment.

Diagnostic and locksmith work on cars manufactured before 1997, inclusive, is paid according to the actual time spent.

Warranty obligations "Vita-Motors"

"Vita-Motors" values ​​its customers and therefore bears 100% responsibility for all work performed and spare parts purchased and installed in our service. When contacting us in a warranty case, you must be sure to present a copy of the work order. In the event that in the near future it is not possible to come to eliminate the defect, and by the time of the visit guarantee period may expire - you just need to immediately inform us about the problem when a malfunction is detected in order to fix the moment of contact, and of course, depending on the malfunction, try not to operate the car so as not to aggravate the consequences. For example, an oil leak was discovered under the car after an overnight stay, and the client flies away on a business trip or vacation, and so on.

Attention! "Vita-Motors" does not pay for work performed in other services, even if warranty case happened far away - we'd better pay for the evacuation of a faulty car, but be sure that this is our fault. I ask you to treat this issue with understanding, unfortunately cases of fraud by dishonest clients have become more frequent.

You changed this and that for me, everything broke down for me, it was far away from you and I fixed it there, I ask you to return the money and / or pay for the repair.

Unfortunately, as the notorious Muller said: You can’t trust anyone .... I can (c)

This, of course, does not apply to our old customers or provided that the service that corrected the defect has long been well known to us. The main thing to remember is that all problems are solvable. Good luck on the roads!

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Services

from 8000 rubles

astera Vita-Motors will design, manufacture and assemble any attachments for your SUV:

  1. Power bumpers (including under the winch)
  2. Power thresholds of any design and fastening
  3. Spare wheel brackets (also with movable structure, lockable)
  4. Expeditionary trunks for any load, incl. with fastening on a power frame of the car.
  5. Power arcs, brackets for headlights, LED beams, etc.
  6. "Kenguryatniki", or, as many people like to call them, "donkey cutters" (we don't have kangaroos, but there are a lot of donkeys).
  7. Protection of bumpers and thresholds.

And much, much more, both according to your sketches and according to the finished catalog of works, depending on the wishes and scope. It is possible to manufacture replicas of power bumpers and other accessories

well-known brands such as ARB or Jaos.

Production time on average takes about ten days. Painting of finished parts - to choose from:

  1. Powder paint
  2. Resistant coating U-pol Raptor
  3. Durable premium Line-X coating.
  4. Automotive enamel. Any colors, at your discretion.

Manufacturing cost power body kit:

  1. Power thresholds (without installation)- from 18000r.
  2. Power bumper (without installation and winch platform)- from 30000 rub.
  3. Power bumper (without installation with a winch platform)- from 40000 rub.
  4. Expedition trunk(without installation)- from 12000r.
  5. Spare wheel bracket (fixed, no installation)- from 8000 rub.
  6. Spare wheel carrier (swivel/tilt, no installation)- from 14000 rub.

The photos show the manufacturing process. power bumper 4mm steel plate with hidden Warn winch platform, Cree LED beam, fog lights and power sills on the Jeep Wrangler JK, and power sills with platforms on the Dodge Ram.

All equipment made by Vita-Motors masters, including painting, is provided with a full warranty, for the installation of equipment for life!

The power body kits manufactured by Vita-Motors are installed taking into account the design of a particular car, so when using the equipment you will not worry about the power carcass of the car - the load on the elements is calculated individually.

Production of power body kit for Jeep Wrangler JK






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The car service offers car enthusiasts a unique service - the manufacture of external tuning, unusually shaped bumpers, spoilers, and thresholds.

Here are some of our works:

Automotive radiator grilles: tuning them with stainless steel is also within the range of possibilities and interests of our company. Believe me, our artistic preferences and knowledge of the features of the technology of working with stainless steel will give their results, which you will be satisfied with!

You can create your own style and stand out in the crowd, become more noticeable in the evening traffic. You will increase the level of safety on the road, thanks to the fact that you will become much brighter and more noticeable both in the lights of the night city and in the bright sun. All products in our store are covered by a quality guarantee. Thanks to affordable prices and long service life, which they have led strip, your expenses will be justified very quickly.

Any aerodynamic body kit requires refinement and high-quality installation. Not brought to mind, it has huge gaps and cracks, an uneven surface and other defects. You can bring us your aero kit for professional installation or we will make any necessary kit under the order.
The cost of installation depends on the quality of the aerodynamic body kit, the type of body kit and is determined after examining a specific set of body kits.

We offer a wide range of lighting elements, such as interior lighting, sets of LED lamps in regular car interior ceiling lamps, designed specifically for a particular car. Car lighting includes universal sets of two-level and two-color illumination of the floor space for two/four points, illumination of interior door handles, changing the illumination and design of instrument scales, instrument tuning, Neon lights blocks and buttons, installation of additional ceiling lights and much more!

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