Custom made front bumper. Production of body kit under the order. Nuances, terms, cost. Advantages of carbon body kits

Production of body kit parts at a price of 15.000

need for speed. Tuning aerodynamic body kit

Tuning a car is a creative process and requires effort. Competent installation aerodynamic body kit and reduces drag, fuel costs and increases the stability and controllability of the car. Lack of equipment and experience will spoil the appearance and dynamics of the future supercar. And unprofessional installation will lead to a deterioration in the stability and controllability of the machine.
Tuning studio ARTFG offers the production of aerodynamic body kits to order. You can "pump" the car, change wings, add or replace non-standard parts. The right choice components and fitting the aerodynamic kit contributes to comfortable ride at top speeds.

What does the aerodynamic body kit of a car consist of?

Front bumper. The aerodynamic body kit of the front of the car protects the bottom from the turbulent oncoming flow. With bumper install power kit, in a collision, it takes the energy of the impact on itself.
Spoilers. Profiled planes designed to "press" the car at speeds from 120 km / h. Spoilers are installed on the front and tail bumpers, the rear of the roof and the trunk.

rear bumper. Moves the air stream away from the bottom and prevents the formation of areas low pressure. A rear wing is placed on the tail bumper in order to improve directional stability and stabilize the flow.

Wing. A surface with a profile opposite to the wing of an aircraft. Generates downforce to compensate for body lift. The wing is placed on the trunk lid behind the roof, if the car is a hatchback or station wagon.

Bottom panels. They hide the suspension and the bottom of the car from the oncoming air flow, reduce aerodynamic drag and prevent the formation of vortices.

Side sills. On the high speed side skirts remove turbulent eddies from car doors. Sill ducts cool the rear disc brakes.

What materials are used to make body kits?

Aerodynamic body kits are made of lightweight materials: fiberglass, polyurethane, plastics and carbon. Consider their advantages and disadvantages.

Fiberglass. Formed on the basis of artificial resins and reinforced with fiberglass. Relatively inexpensive and quite durable. Fiberglass body kits are a choice that will be affordable and will not let you down in quality.

ABS plastic. Plastic components are cheap and light. The base is delicate and its fragility increases at the end of the service life.
Polyurethane. The material allows you to create flawlessly smooth shapes, without cracks and folds. The disadvantage of polyurethane products is the complexity of molding and restoration.
CFRP (carbon). Modern, lightweight and durable material, but quite expensive. Aerodynamic kits
made of carbon fiber suitable for premium cars and supercars.

Production of aerodynamic body kits to order

The production of body kits according to an individual project is a labor-intensive procedure. Designing and creating a form takes several months:
the specifics of a particular model are provided, a design project is being developed;
at the layout stage, lines are painstakingly drawn, the contours of each detail are worked out;
carefully considered technological processes, master forms and matrices are created;
finished components are subject to painting and final assembly.

Aerodynamic body kits to order in Moscow

Custom auto tuning will turn your car into a supercar. The price of manufacturing an aerodynamic body kit in Moscow depends on the material and dimensions:

  1. Small series - fiberglass. Popular and affordable material.
  2. Medium series - polyurethanes and vacuum forming. Production will take time and money.
  3. Large series - injection of plastics into metal molds. Body kits "for big boys".

Body kit - parts of the car body that perform three main functions:

1. Protection of components, assemblies and metal parts of the body from light damage.

3. Improving the aerodynamic properties of the car.

The body kit comes from:

  • polyurethane,
  • ABS plastic,
  • Metal,
  • Composite.

Let's take a closer look at composite families.

Composite body kits are divided into several varieties:

FIRST VIEW:

Fiberglass composite body kits:

Fiberglass is the most common material in the production of body kits and the most popular. Relatively low cost, relatively high specifications firmly fixed this species body kits in the leadership position.

A huge number of tuning companies around the world have produced, are producing and will continue to produce their parts from fiberglass.

Luma, Hamann, Lorinser, Tech Art, Gemballa, Mugen, Fabulos, APR, Buddy Club, HKS, Blitz, bomex and other global tuning brands successfully use composite fiberglass in the production of their products.

Advantages of fiberglass tuning body kits for cars:

Low cost compared to polyurethane counterparts.

  • Excellent maintainability.
  • Deep shapes and complex design, inaccessible to ABS or polyurethane body kits.
  • Resistant to temperature extremes.
  • Manufacturing mobility.
  • That is why tuning body kits are made of fiberglass composites.

Disadvantages of fiberglass body kits:

Insufficient comparative elasticity.

  • As a rule, a mandatory fit on the car before painting.
  • Special requirements for painting fiberglass body kits.
  • Human factor. Meets low quality due to the manual production method.

As a result, fiberglass composite body kits divide the market of body kit buyers into two categories -

The first - ardent opponents of composites. As a rule, people who are not interested in tuning or who do not want to change the look of their car and are not demanding on the design of their cars. The choice of this category of buyers will most likely fall on the side of body kits in the factory, made of ABS or polyurethane.

Second, the fans fiberglass cladding. Preferring non-standard options for completing a car. Those who want to stand out from the monotonous stream of the same cars in the stream. Those who understand that the difficulties in fitting or painting such body kits are compensated by their final cost and are ready to go this way.

Both are right in their own way - let's not judge them and move on.

SECOND VIEW:

Carbon composite body kits and tuning parts.

    Carbon (carbon fabric).

    Kevlar.

    Hybrid. (combination of carbon or kevlar with glass materials)

A feature of this group is the technical characteristics of carbon body kits -

Advantages of carbon body kits:

  • Lighter weight than fiberglass.
  • High tensile strength.
  • The thermal capabilities of the material are higher than those of fiberglass.
  • Beautiful structure. "Specific production" that does not require painting.


Disadvantages of carbon body kits:

  • Time-consuming and costly repairs in case of damage.
  • Expensive components - more than five times higher than fiberglass.
  • A small range of products offered, due to low consumer demand.

This group of body kits for cars exists rather for selected connoisseurs of tuning. The choice for carbon fiber and Kevlar parts usually falls in case of an urgent need to reduce the weight of the car or add chic in the case of using specific parts. The high cost of materials makes similar tuning products are expensive and not mass.

However, in motorsport, these products are used with great success. group substitutes carbon body kits not at the moment.

(To be continued).

Car service offers motorists a unique service - manufacturing external tuning, unusual shape of bumpers, spoilers, thresholds.

Here are some of our works:

Automotive radiator grilles: tuning them with stainless steel is also within the range of possibilities and interests of our company. Believe me, our artistic preferences and knowledge of the features of the technology of working with stainless steel will give their results, which you will be satisfied with!

You can create your own style and stand out in the crowd, become more noticeable in the evening traffic. You will increase the level of safety on the road, thanks to the fact that you will become much brighter and more noticeable both in the lights of the night city and in the bright sun. All products in our store are covered by a quality guarantee. Thanks to affordable prices and long service life, which they have led strip, your expenses will be justified very quickly.

Any aerodynamic body kit requires refinement and high-quality installation. Not brought to mind, it has huge gaps and cracks, an uneven surface and other defects. You can bring us your aero kit for professional installation or we will make any necessary kit under the order.
The cost of installation depends on the quality of the aerodynamic body kit, the type of body kit and is determined after examining a specific set of body kits.

We offer a wide range of lighting elements, such as interior lighting, sets of LED lamps in regular car interior ceiling lamps, designed specifically for a particular car. Car lighting includes universal sets of two-level and two-color illumination of the floor space for two/four points, illumination of interior door handles, changing the illumination and design of instrument scales, instrument tuning, LED lights blocks and buttons, installation of additional ceiling lights and much more!

Not infrequently, buyers turn to us with a request to implement an individual aerodynamics project for their car, in other words, to develop and manufacture a body kit, bumper, bumper skirt or other parts for auto-tuning according to a picture or drawing. Turning to us, the client, as a rule, presents everything rather superficially and does not suspect what is behind this development, what a titanic amount of work is behind the finished part that a person would like to receive. It would seem that here is a drawing for you, you are specialists, take it and do it. The customer usually suspects that the production of a custom-made bumper will take a little longer than the one already in stock, and the most important and erroneous opinion is that a "custom-made" part will cost the same money as a similar one from our catalog. It's a delusion. The author of the material site ©

In order to comprehend the upcoming scope of work on an individual project, it is necessary to have an idea of ​​​​how the production of parts for tuning takes place in general, which are already presented in the catalog on the site, at least in our example, while we draw your attention to the fact that the production process looks the same for everyone without exception auto tuning parts manufacturers. You place an order, let’s say for a bumper, having accepted the order, the manufacturer-seller takes from the warehouse a ready-made matrix, in the production language “equipment” or, in the philistine language, “form” for manufacturing the bumper you ordered, and in it prepares the product for you according to your order. The key here is that the manufacturer takes a ready-made form, so the production time for your order, as a rule, is on average within 2-3 days according to technical conditions and requirements due to manufacturing technology, and the cost of this bumper for you is exactly as much as stated on the seller's website on the day of the order. This cost is calculated by the manufacturer based on the cost of manufacturing the product itself. That is, as you can see, everything is simple, you made an order and, as buyers say, the supplier "cast" the bumper, quickly and "at a reasonable price." The author of the material site ©

Now, based on what we have read, let's consider how your individual order will be implemented, that is, let's assume the manufacture of a bumper for your car, which you did not find in our catalog. The design and shape of the future bumper are agreed with you, then we get to work. There are several ways to implement the project, consider the average. First of all, for the period of modeling work, we need a car similar to the one on which the bumper is modeled, if not for the entire time of work, then at least with a periodic visit to us for fitting. We solve this issue on our own and as a rule it is difficult to find a car for the modeling period, one of the options is to rent a car. Next, we purchase a used regular bumper from the "dismantling", on the basis of which the work will be performed. Having rented a car and purchased a regular bumper, a "modeller" is taken to work, who, with the help of special materials and ways begins to form, "bring out" appearance future bumper corresponding to the picture or picture you provided. Only this operation can take at least a week or two, depending on the complexity of the geometry. When the bumper model is ready, the "matrix" is taken to work, he begins to make a transitional, in other words, an intermediate matrix (form) from the received master model. Resin, glass mat and glass mat are applied in several layers with keeping the drying periods of each layer. The term for this operation takes another week. When the transition matrix is ​​ready, the first test product, i.e. the bumper variant, is molded in it. This primary bumper undergoes a thorough fitting and fitting on the car, geometry violations that may have been made during modeling are brought and corrected, all dimensions and distances are checked, as well as the mirroring of the right and left sides of the bumper. This operation may take up to a week. Then the finally modified version of the bumper undergoes surface refinement, which is finished with polyester putty, the surface, as they say, is brought to zero, all flaws are eliminated. The term of this operation is 3-7 days. From the finished and final model, they begin to remove the matrix, that is, to prepare the final (finish) form. Resin and matrix glass mat are applied to the bumper while maintaining all the terms and periods of drying of each of the layers. Layers on average can be from 5 to 15, depending on how long the matrix (mold) is planned for. The duration of this operation is 1-1.5 weeks. And only then, when the matrix is ​​ready, a finished bumper is produced according to your project, it will take about 2-3 days to make it. The author of the material site

As you can see, the process of implementing your project, for just one bumper, takes a lot of time, requires serious material investments, this is a car rental and purchase standard bumper, a huge consumption of materials for modeling, as well as payment for the work of a modeller, matrix worker, moulder. As a result, the period is about two months, and the material costs are approximately equal to the cost of five finished bumpers made from this matrix. Therefore, only being clearly aware of the entire scope of work, you need to make a decision on the implementation of the idea and ordering one or another part individually. Usually it is less expensive and many times faster to find something ready-made among the many offers from various suppliers, thereby not overpaying and saving your time. The author of the material site ©

The unconditionally presented concept of modeling your project is partly superficial, the main points of the manufacturing process are affected without going deep into the technology, but general principles sure clear and understandable. In conclusion, we can consider several similar projects that we have already implemented earlier.

We offer you a service - production of individual body kit to order, exterior and interior elements of the car made of fiberglass. We offer the manufacture of aerodynamic body kit parts from decorative, improving the appearance of the car, to purely technical purpose to maximize technical performance. Also, we can combine decorative and technical solutions in the manufacture of a body kit or fiberglass parts, thereby obtaining a beautiful appearance and improving aerodynamic performance.

Our studio has a wealth of accumulated experience, due to the manufacture of a variety of body kits and fiberglass parts to order, allowing you to change the appearance of the car from insignificant, adding a few new lines to the bumper, giving more style or replacing the bumper lining, to a radical change in the appearance of the body, which is not immediately recognized by experts. The manufacture of a body kit according to an individual project, allows you to achieve maximum compliance of the final product with the requirements of the customer, design features and the nuances of the car, which gives an excellent appearance, the absence of gaps and inconsistencies in parts.

The main ideal of KV Custom, in the manufacture of a body kit, is beauty, and beauty is born from style and High Quality.
We work with a range of designers who will create an exclusive and stylish design project for your car, from making it more sporty to creating the look of a concept car. We will also be happy to work with your sketches or photographs of the desired body kit and embody them as accurately as possible.

When designing and manufacturing an aerodynamic body kit to order, all the aerodynamic properties of the car are taken into account and all options for improving aerodynamics are calculated, which ultimately improves the stability of the car on the road.

When manufacturing the body kit, at the stage of prototyping parts, we take into account all the features of the car and integrate new elements for a better visual response. All lines are carefully drawn and joints are set. At this stage, you will be able to see the future appearance of your car. At the same stage, aerodynamics are checked and, if necessary, the design is adjusted.

At the design stage, in the manufacture of the body kit, all technologies are carefully taken into account, allowing you to make the perfect part that fits perfectly into place.

KV Custom has professional craftsmen, advanced equipment, quality raw materials and highly efficient unique technologies thanks to what we have achieved high quality in products. We can set any strength or achieve a low weight of the part, which allows you to make a body kit for your lifestyle.

In the event that you have broken the body kit in an accident, we will restore it to its original appearance.

Cars leaving the gates of the KV Custom tuning studio are always examples of quality and style, and proudly participate in various exhibitions and photo shoots.

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