Do-it-yourself Ford chip tuning involves replacing the standard firmware of the engine control unit. As a result of a properly performed operation, engine power will increase by 20–30%, vehicle dynamics will increase, and fuel consumption will decrease by about 10%. To achieve optimal performance All vehicle systems do not need to radically change their operation. All you need to do is move the calibrator sliders a little in the direction that suits your riding style. To flash the firmware you will need to use:

• K-Line adapter,
• laptop,
• firmware January 7.1,
• Chiploader program.

For chip tuning we will need a computer with Windows XP, since all other versions operating systems do not allow you to reflash car ECUs yourself. The car's engine control unit is located behind the car's glove compartment. We dismantle the inner cover of the latter, and then connect the adapter to the K-Line unit. We connect it to the programmer, which must be connected to the laptop. Next, launch the Chiploader program, look for the January 7.1 utility in its root folder and begin installing the latter. After starting the firmware, Chiploader will indicate the need to calibrate the available Fusion parameters. We agree and begin setting up the parts.

It is very important not to overdo it during the calibration process and configure each of the parameters correctly. To do this, the Chiploader program gives hints on how intensively to move the slider.

For example, if you move the slider too far to the left when setting up the gearbox, the car will run sluggishly in high gears, but will become much more stable at low speeds.

After adjusting the settings, we agree and start the flashing. We wait until the loading ticker turns green, press the OK button, and then disconnect the K-Line adapter from the engine ECU.

2 Ford optics tuning

Upgrading the Fusion's exterior can be done in a variety of ways. It all depends on the financial resources of the car owner. The more money you spend, the more effective the tuning will be. But if there is little money, then modernization will have to start with those parts that require it in the first place. These elements include headlights Ford Fusion, or rather, fog lights. Compared to other elements of the car's standard optics, this part has obvious defects - not only are the lights made of very low-quality plastic, but the lamps themselves turn off randomly. To correct this situation, you will have to replace the wiring of the standard optics and improve the lighting using neon lamps. They can be purchased at car markets or in specialized stores.

To replace, you will need to remove the protective glass of the headlights and remove the standard Ford lighting fixtures. After that, carefully glue double-sided tape to the back wall and mount the neons. Next, we connect new wiring to the foglights, the second part of which we stretch under the hood and connect to the switch in the cabin. We check the result and if everything works, we assemble the optics in the reverse order.

3 Installation of felt sound insulation in the car interior

There are various car accessories on the market, the purpose of which is to make driving more comfortable. But before you buy them, it's worth improving the part of the interior that needs it most. We are talking about soundproofing Ford Fusion. To do the work yourself, you will need to use felt and flat pieces of foam.

DIY tuning Ford Fusion quite a feasible task. At some point, every car driver comes to the conclusion that his Fusion needs tuning. To do this, you have to search for the necessary parts, components and accessories. The market provides the buyer with a wide variety of imaginable and inconceivable new products, among which any newcomer to tuning gets lost; it is difficult for him to select from this variety the necessary thing that can successfully modernize his car.
So that you do not have to find yourself in a similar situation, you need to familiarize yourself with several of the most necessary accessories for Ford tuning Fusion.

Overlays that imitate wood are very popular for decorative interior decoration. They improve the interior of the cabin, add solidity, which is typical for cars more high level. To install decorative overlays, you first need to degrease the surface on which the overlay will be installed, and then heat this surface with a hairdryer.
To avoid damage to the engine and other units located in the Ford Fusion engine compartment, steel protection is offered. It is equipped with stiffening ribs, has special mounting fasteners for this car model and is painted black.

Tuning the Ford Fusion is easy to do also because car showrooms, there are a large number of different decorative overlays. Among them, covers for door curtains, decorative covers for mirrors, for the gas tank flap, for moldings, for door handles, and a decorative strip for the trunk lid above the license plate are in high demand. All these accessories are quite easy to install.

Often during the operation of a car, damage occurs on its internal thresholds. Boarding and disembarking passengers also affects the appearance of the thresholds; scratches appear on them, and sometimes the paint may chip. Repairing the above-described minor, but very unpleasant damages is quite expensive, because in order to remove a small chip of paint on the surface, you have to subsequently repaint the entire surface, and this is expensive. It is much cheaper to protect the thresholds from these damages with the help of overlays. They are attached to the inner surface of the threshold using double-sided tape, which is included with the overlays. On the front pads there is an inscription of the car model.

An item that is constantly used by any motorist is the ignition keys. Intensive work spoils them very much appearance. And modern smart keys are especially affected, as they can become damaged due to scratches or falls, which will necessarily entail expensive repairs or replacement. To avoid such an unpleasant incident for a car enthusiast, you should use key holder covers made of high-quality genuine leather. Each case is individually made for a specific key, taking into account the geometric shape and size, placement of control buttons for signaling, opening and closing doors.

Thus. DIY tuning Ford Fusion can be completely done without resorting to the services of car services.

It lived up to its name and combined what neither a crossover, a station wagon, nor a compact city car could achieve. They even came up with a separate class of cars for it - UAV, Urban Activity Vehicle, that is, a car for an active lifestyle in the city. Ford Fusion is built on the Fiesta base and this somewhat simplifies its repair, although even after years, the car holds up strong. There are problems, like every older car, but the Fusion gets around them in its own way. Still, sometimes you need to help him with this.

Main characteristics of Ford Fusion, body and engines

The Fiesta base and the features of a crossover have merged in the Ford Fusion into one ammunition package, which sticks together quite tightly. Spacious salon And large trunk The car has gained more fans who don’t really pay attention to the harsh plastic interior. The loading height of the cabin is only 53 cm, and the trunk volume is 337 liters, if the backrests are not folded. Without seats, the trunk space increases to 1175 liters, which is a success for a class B car.

We only had 1400 and 1600 cc engines available, although in Europe they offered two more units - equal-volume, economical turbodiesels. They also come across on our roads, but not as often as officially imported cars. In the base, the car had a standard, simple and reliable 5-speed manual transmission. There was an option to use the robot paired with 1.4-liter gasoline and diesel cars, but he was not particularly in demand. The suspension seemed too intrusive to many when it reminded of bumps, but for a loaded car this was not critical. But the car handled the turns superbly, not inferior to the nimble Fiesta.

Ford Fusion Design Flaws

The most common reason for owners to contact the authorities for a warranty claim is gasoline modifications, there was a failure of the ignition coil. In Europe, too, not everything started smoothly, because many diesel cars was withdrawn due to problems with fuel system and fuel injection pump. Cars manufactured in 2003-2004 had common problems with the causeless failure of the ECU, which, however, was immediately replaced under warranty.

The transmission was always up to standard if you followed the maintenance schedule, but on some cars that had to carry heavy loads, the clutch burned out prematurely, and under high loads the head gasket could burn out. Inductive ABS sensors do not like dust very much and need to be cleaned frequently. The interior trim in inexpensive modifications was worn out quite quickly. For the rest, everything Ford disease Fusion is treated as it occurs. We will look at the main reasons for interfering with the densely packed body of the Urban Fctivity Vehicle Ford Fusion.

Changing engine and transmission oil

Actually, everyone who has driven a Ford Fusion 30 thousand km faces an oil change. Drain the oil on a hot engine before it cools down. To access the filter, it is best to remove the protection engine compartment, if it is installed, then complete freedom for action opens up. Removal is simple, just unscrew four bolts. When you unscrew the plug, you should look at the o-ring. You never know.

You won't always see oil streaks under the protective casing. Moreover, the ring does not last forever and can withstand four oil changes at most. And when the protection is installed in place, it is necessary to ensure that the air conditioner tube does not fray due to contact over time.

Ford Fusion transmission service

IN manual transmission The oil does not change, so it is enough to check its level. The level control plug is hidden behind a plastic casing, which can be removed by releasing four latches. There is another similar nut, it secures the rod, so it’s better not to confuse them. The retainer nut is located slightly below the plug. Do not mix up the nuts, because when loosened, the locking nut will simply loosen the clamps and they will spill into the gearbox housing. Then you will have to remove and disassemble the box. The oil should be at the level of the lower edge of the filler hole, if less, then add only the original oil - WSD-M2C-200-C.

Automatic box required special attention. The oil in it is also supposed to last a lifetime, but you don’t need to blindly believe in it if you don’t want to carry out expensive repairs. Brand branded oil- WSS-M2C-924-A. Usually, vigilant and economical drivers change the oil after 100 thousand mileage, but if during the inspection it smells burnt, it is better not to delay, but to replace it immediately. It will not be possible to drain all the oil without dismantling it, but if about 3 liters spill out, then this is already a success. The same amount needs to be added. Next, let's look at some of the nuances that arise when repairing a Ford Fusion with your own hands on the chassis.

A fairly common procedure in difficult operating conditions is replacing the CV joint on a Ford Fusion. The procedure takes a lot of time, but if you do everything wisely, you can do without unnecessary movements. Grenades with different numbers of splines were installed on the car at different times, so before changing the CV joint on a Ford Fusion, you need to know this parameter exactly. No special tools are required for this, and only strict adherence to the instructions will lead to a quick and trouble-free replacement. It's simple:

Installation is carried out in reverse order.

Typically, replacement of CV joints and wheel bearings is carried out if necessary, and the rear wheel bearing can be replaced if the studs become soured when replacing the rear ones brake pads. This occurs if lubrication and care rear axle not enough attention was paid when undergoing routine maintenance.

Generally, Ford car Fusion is an excellent assistant in a big city and does not lose its relevance over time.

If you decide to tune the Ford Fusion, then two things must be included in it if the engine is gasoline. And if it’s diesel, then another operation is added to them. What are these things? You will find out if you read to the end.

The first thing you need to do...

1. The first layer is vibration-isolating.
2. The second layer is noise-absorbing.

It is advisable to treat the entire interior and trunk with these materials. Why do this?

In this case, the crickets will disappear. You'll never hear again:

• tire noise when you drive on asphalt
• sound from the suspension if you hit an uneven section of the road.

In addition, the doors will close more quietly, rather than making a loud noise.

The second thing you need to do is chip tuning

Here are the indicators your car will have after flashing:

• power (before/after) – 80/89 hp.
• torque (before/after) – 127/140 Nm

2. Fusion 1.4 TDCI

• power – 68/88 hp
• torque – 160/200 Nm

• power – 100/109 hp
• torque – 150/165 hp

Chip tuning price for gasoline engines approximately 10,000 rubles, for diesel engines – 14,000.

But these are all numbers; below we will present the sensations that real owners of this model received after chip tuning.

After reflashing, it feels like before the Ford Fusion was driving with a trailer, but now it has been unhooked.

If before chip tuning, driving along the highway with the air conditioner running, the engine did not have enough strength to overtake even trucks, then with the new firmware overtaking is accomplished in one or two seconds (even with the air conditioner working at maximum).

The car accelerates much faster. You feel the pickup already at 1500 rpm, and not 3000, as before. In second gear, you can accelerate to 100 km/h, and the tachometer needle will not reach the red zone.

Fuel consumption has also decreased. The motor responds to the pedal faster.

By the way, regarding the reaction to pressing the gas pedal...

On the Ford Fusion the pedal is electronic. This means that when you press it, the signal goes first to the ECU. He processes it, and then gives the command to open the throttle valves.

It takes little time for the ECU to receive information, process it and issue a command. But it is enough to feel that acceleration does not begin immediately, as expected.

Those who are annoyed by such a slow car response to pressing the gas pedal can install JETTER.

And the third thing (this should be done by those who have a diesel Fusion)...

In our conditions, it fails earlier than expected. A new one costs about 500 euros. You can, of course, clean the old one. But this does not always lead to the desired results. Therefore, the only optimal solution is to simply remove it, at the same time the motor will show everything it is capable of.

It is unlikely that you will be able to do this on your own. Because it doesn't just need to be removed from exhaust system, but also remove the ECU from the program. And this cannot be done without special equipment and programs. If it is not removed from the ECU program, errors will constantly appear in the operation of the control unit.

Ford Fusion rightfully occupies a worthy place among cars that combine cost and quality. The car really has attractive appearance and has good assembly. Tuning your car will help you stand out even more in city traffic.

To achieve the task, you can send your iron horse to an auto center for several days, but if you have the desire and the hands are in place, then doing some work with your own hands will not be difficult.

How to improve your car

Car enthusiasts who are used to standing out in a crowd of cars should not forget that any vehicle can be improved. This also applies to the Ford Fusion. What can you do with a car and highlight its features?

Here are some examples:

• coating paint coating body with special vinyl film;
• device of LEDs and neon lighting;
• dismantling the standard bumper and installing a new body kit;
• fastening of decorative grille, door sills;
• replacement of brake pads and suspension;
• making changes to the interior of the cabin;
• car chip tuning;
• removal of old optics and installation of more modern ones

Advice. First, estimate how much money should be spent on all the work and whether the car will perform worse after reconstruction.

Technical improvements to the vehicle

To better feel the speed when driving, it is enough to adjust the work power unit, namely, engine chip tuning. By the way, the procedure is not easy and must be carried out in special car services. The electronic control unit is being reprogrammed. The result will not leave you waiting long - engine power increases by 20 percent, increases dynamic characteristics, consumption decreases fuels and lubricants. For electronic correction you will need:

• computer with installed program for firmware;
• firmware;
• additional equipment: programmer and adapter.

In a Ford Fusion car electronic unit The engine control is located behind the driver's side glove compartment.

Advice. It is recommended to carry out work on calibrating engine parameters only if you have sufficient knowledge and experience.

Change of interior

The interior of the car requires special attention. During a long trip, the driver may get tired for various reasons, for example, an uncomfortable car seat. It’s better to choose just such a copy, which will be as comfortable as possible, from another car. If the seat mounts do not fit, they can be remade. Another, easiest way to create a comfortable chair is to install special car covers with massage inserts. The covers will not only be beneficial for the driver’s health, but will also decorate the interior of the car. For winter driving, it is better to wear heated covers, and in summer, hang a bamboo cover on the seat to prevent your back from sweating.

It wouldn't hurt to install a new one multimedia system to the dashboard.

Ford Fusion has poor sound insulation, therefore, it is recommended to take a number of measures to improve the interior of the body with high-quality sound insulation material.

Optics improvement

Creating an individual image of a car depends on the financial capabilities of the car owner and can be done in different ways. Of course, more money invested will help create a more impressive car.

Replacing the headlights is the first thing that will add variety to the appearance of the Ford Fusion. Lens optics with neon lighting. A wide range of such lamps can be found in specialized auto stores.

You can purchase ready-made products or buy neon lights separately and install them in your headlights yourself.

Making changes to the body structure

There are several ways to transform and improve the appearance of your car:

• installation of decorative body kits and door sills;
• applying stickers to the body;
• fastening of chrome accessories;
• airbrush.

Due to body tuning, the car that we are used to seeing on our roads turns into a work of art, standing out in the general stream of cars, attracting the attention of others.

Another small detail that can improve back Fusion – chrome muffler.

How much money do you need to save up to achieve beauty?

A little about tires. It’s better to have two sets in your garage: a road set and a dirt set. The first is suitable for measured city driving, and the second is for off-road driving or snowy roads.

There is a photo selection on the Internet interesting ideas tuning Ford Fusion, which can be taken as a basis.